e-MUG Engineering Services Ltd

Industrial Machinery Products - Consultancy and Services Offered

e-MUG Engineering Services Ltd — 06/07/2020

Offering services for Industrial Machinery Products with focus on

Mechanical Design
Structural Design
Assembly Design
CAD Modelling
CAE and CFD Analysis
Electrical
Manufacturing Drawings
KBE & Customization

EMUG Engineers have delivered projects on the following domains

Crushing and Screening Machines
Bitumen Plants
Asphalt Plants
Material Handling.

Our services address the following

Quick Turn Around Time.
Addressing Capacity Constraints.
Reducing Engineering Spend.

CAD and CAM Programmings

e-MUG Engineering Services Ltd — 02/02/2021

Increase Programming Potential

you can open up possibilities for your business that may not have been there before. Create a smooth process flow and plan your work in advance. Usually, the CAM program helps in calculating the machining time of the part, which in return will help in better workload planning. You have full control over post-processing, stock, work coordinates, material, and tooling as well as access to machining operations that determine how the part will be machined as well as the output of the NC Program.

Eliminate Costly Mistakes & Waste

Simulation allows you to visually inspect the machining process, catch costly tool gouges and collisions before they reach the CNC machine. This alone makes adding a CAD-CAM product to the shop a good decision. The simulation also provides detailed information about the toolpath, cycle times, part deviation analysis, the ability to create simulation presentations, and much more. Higher levels of simulation will allow you to use your machine's kinematics to simulate machining with the actual machine tool visually.

Work holding can also be modeled and added to simulation to complete the visual inspection of the part being machined as well as everything else involved.

This is a huge potential to review the program and make necessary corrections to avoid any errors or mistakes. Once the metal is cut, there is no going back.

Improved Control Over Job Programming

Maintaining a streamlined workload for the machines in the shop floor and also having control of the machining time with 80% accuracy will help the organization to plan and commit. It is always better to check it than chance it.

Powerful 3 Axis CNC Programming Operations

No Job is complex when you use CAM programming. The CAM tool helps in optimizing the tool path and sequence of operation before the metal is cut. CAM software provides high-speed machine toolpaths that deliver a host of benefits that all equal up to reduced cycle times, less tool wear, and a reduction in machine wear and tear over the long term. High-speed toolpaths allow you to improve the quality of cutting by eliminating the stop and go actions that traditional offset toolpath creates. The rounded more circular cutting motions at higher speeds allow a constant tool engagement with the material, deeper cuts, and the ability to use more of the cutting tool itself. High-speed machining can improve CNC machine productivity by as much as 50%.

Multiaxis CAM Technology Makes Complex Machining Simple and Cost-Effective

Simultaneous 4 and 5 Axis CNC machining can be the most difficult to create NC programs for. CAD-CAM software provides the solutions to make these types of CNC jobs much easier than ever before. This starts with 4th Axis indexing and rotary machining jobs that require a toolpath and special post-processing that only a CAM system can offer. Posting can even be customized by the operator with a little training for a wide variety of 4 and 5 Axis machines. Full 5 axis toolpaths include surface-based machining operations that accommodate port milling, SWARF and undercutting type toolpath strategies as well as 3+2 programming.

EMUG Services: Offering customers to go Digital using the industry best Software’s, handholding them to use the software’s, delivering solutions in Design, Drafting, CAM Programming and technical publications and other allied services.

Our services are cost-competitive, quality-driven, and customer processes followed.

Want to know how we can support your organization in the Digital Journey. Let me know

Automation and Industry 4.0

e-MUG Engineering Services Ltd — 15/10/2020

Industrial Automation and Industry4.0

Improve Quality of the Product
Improve Time to Market
Competitive Design and Development Cost.
Access to Capability inline with the demand.
Improve Safety
Assist Remote Monitoring
Reduce Routine Manual Tasks
Reduce the Labor and Production Cost

The word ' Automation ' is derived from ancient Greek words where ' Auto ' means Self and ' Matos ' means Moving, therefore a mechanism that moves by itself or is self-dictated is called an automated system. Faster, more accurate production is achieved through automation, but one automated solution doesn’t fit all. EMUG provides custom industrial automation services for a variety of applications across all major technology platforms and most industries. Our proven approach to automation design and implementation has helped us create a lasting competitive advantage for our clients over the last 10 years.

Our goal with any automation project is to deliver superior results for you while helping you prove the long-term ROI of your investment. We are an unbiased and flexible partner, which allows us to deliver you the best solution and service every time.

Aerospace Interiors - Design, Engineering and MFG Engineering.

e-MUG Engineering Services Ltd — 02/11/2020

With over 16 years of experience in aerospace interior design and engineering, EMUG has been positioned to support Aerospace companies from Mechanical Design, Electrical harness design, Plumbing, Stress Analysis, Methods, Tooling design, Kinematics, Technical Publications covering entire interiors products like Seating, Monuments, Partitions, Cresendas, Overhead Bin, Galley Systems, Lavatorys products.

Our services have been for super-first, first, business, and economy class products for the majority of the tail numbers and major airlines. With over 250+ engineers, we have been closely working with the customers and delivering seamless solutions.

With this expertise and experience, we are fully equipped to offer plug and play services and also address the following

Addressing the capacity constraints
Addressing the Cost – Design, and Engineering
Addressing access to experienced resources.
Improve design and engineering lead time.
Minimize Risk.

We have flexible business models and can take up your projects immediately. You can contact us for a free consultation.

Info.uk@emugtech.com